Nitrogen and Oxygen Generation
Nitrogen and Oxygen gas applications traditionally obtain gas through deliveries of liquid which is evaporated off into a useable gas or supplied by high pressure gas bottles. Nitrogen and Oxygen generation is becoming a more practical and cost effective option for industry and medical applications, as well as providing a greener lower carbon footprint answer.
PCM will consult and guide you through the most efficient gas generation options for your application and expected cost comparisons over traditional gas supplies. Savings of up to 80% have been achieved on previous projects with the major advantage of having GAS ON DEMAND.
No waiting on liquid deliveries, or loses due to high pressure liquid vent off, No processing of gas delivery orders and with all our systems having a full performance logging feature, you will be able to see how your equipment is performing, even logging in remotely while off site.
Design
We take into account your overall N2 and O2 gas demands to include, delivered flow, application gas pressure, application gas purity, production cycles and recovery times, compressed air demands and incorporate into a system design that will deliver a seamless uninterrupted gas supply.
Our designs are adaptable to locate either in an exiting pant room or containerised as a mobile plant room option. Skid mounted or floor mounted, low pressure supply directly from the generator or boosted up to a higher storage pressure to provide a larger capacity gas supply for production or emergency back up. Our generation plant design will be unique to your application.
Manufacture and Installation
PCM are sales and service partners for INMATEC Gas generation products in Northern Ireland and Scotland. We are able to offer a comprehensive range of generators to meet all demands and sizes from standard units to special builds.
The INAMTEC range can produce nitrogen with a purity of 95% to 99.999% (5.0) and 99.9999% (6.0) at quantities of between 0.50 and 10,000.00 Nm³/h. The Oxygen generators offer a supply with a purity of up to 95% and quantities between 0.5 and 500 Nm³/h.
PCM provide a turnkey manufactured package to include compressed air, filtration, N2 /O2 Gas generator unit, controls, boosted pressures, storage and plant room / containerised builds.
High pressure bottle fill stations are available to remove the need for deliveries by road, where N2 and O2 site users can produce their own gas and constantly replenish as they use. This also has the added benefit of a lower carbon footprint and uninterrupted gas supply.
Plant rooms permit larger systems to be installed and provide a bespoke design and capacity better suited for sites where containerised mobility is not required.
Monitoring and Controls
All our N2 and O2 system come with state of the art remote control technology to link the generation systems to PCM via INMATEC’s control centre.
This enables us to monitor all the functions and parameters of your nitrogen or oxygen generators and access your systems online as required, helping you avoid production downtimes, and even more importantly, economic loss.
Log in details can be provided to the end user to monitor remotely with alarm features being emailed in the event of a performance alert.
Full performance data logging is held within the generator controller and weekly performance reports emailed to registered email addresses.
For us, “big data” is more than just an empty phrase. Via our remote monitoring box, we record critical production data in real time and then use analyses and algorithms to provide accurate forecasts and recommendations. Offering increased safety and convenience with a commercial advantage.
Service and Maintenance
PCM Excel in the quality of our service cover – all our SLA’s (Service Level Agreements) are fully transparent, detailing the serviceable components at the correct service intervals.
We would consult with you – the end user – ahead of any SLA being put in place and once agreed we would commit to holding serviceable parts in stock ahead of your scheduled interval.
All our services will be by fully trained service engineers using only original OEM components and in keeping with your manufacturer’s warranty – which can often be extended such is the quality of our service cover.
Our SLA’s and regular servicing will keep your N2 and O2 gas generators working to the highest standards, ensuring reliability and performance as standard.
